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METAL ART GALLERY, RECENT WORK
- 1. Two squares marked off on a sheet of 20 gauge brass, ready to cut out. One (for the top of the pillow) is 1/2 inch larger than the other one.
- 2. Both pieces are annealed.
- 3. The bottom piece gets stamped with this special tool in the hydraulic press.
- 4. The top piece gets a hole drilled and tapped to receive the threaded inflation tube.
- 5. Here's a close-up the special jig for bending over the edge of the top piece.
- 6. Clamping the sheet in the jig.
- 7. Hammering over the edge, starting at the left corner. The piece has to be moved to continue on to the right corner, then rotated 90°, and repeated, three more times.
- 8. The top part is also hammered with a soft mallet to push the metal down into the groove of the die.
- 9. That part of the process completed. Showing the underside.
- 10. Now the edge of the top piece is bent over and hammered down tight against the bottom piece, using a tiny anvil.
- 11. The seam has been hammered down all the way around, ready to silver-solder.
- 12. Silver-soldering the seam.
- 13. Now getting ready for inflation. The inflation tube has been inserted, and a plywood cutout in the shape of the urn added.
- 14. The inflation jig assembled with pressure washer attached, ready to go.
- 15. Top, uninflated pillow, ready to hook up to the pressure washer. Bottom, pillow fully inflated.